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QMS improve production at an FP McCann quarry

FP McCann’s two new QMS B4 cone crushers during installation FP McCann’s two new QMS B4 cone crushers during installation

Production boosted with two new cone crushers and four new screens from Quarry Manufacturing & Supplies

HEADQUARTERED and based in Northern Ireland, FP McCann are the UK’s largest manufacturers and suppliers of precast concrete solutions, owning and operating their own quarries to provide a variety of solutions to an extensive customer base. In 2023, in order to improve production capabilities, the company upgraded the plant at one of its quarries with the acquisition of two cone crushers from Quarry Manufacturing & Supplies (QMS), along with four screens for accurate material grading.

Employing around 1,600 people at their 12 UK-based manufacturing facilities, FP McCann’s array of wholly owned and operated quarries in Northern Ireland is able to supply the company’s own and clients’ surfacing, ready-mixed concrete, and precast plants with a wide range of heavy building materials.

In doing so, the company provides a wide range of sustainable and innovative product solutions that complement its standard package of products and services. This includes an extensive range of quality precast concrete solutions for rail, power, infrastructure, and building products, as well as architectural and structural products. The company’s ability to deliver to client specifications on major projects across the UK and Ireland has ensured that FP McCann are a valuable and reliable partner, attuned to the requirements of their diverse customer base.

The quality and reliability of FP McCann’s products and services are the foundation of their success, and to achieve this the company constantly looks at its production capabilities to ensure that it has the right equipment to do the job. In addition, FP McCann look to ensure that their equipment not only produces the right materials, at the right time, but also provides an environmentally friendly and cost-effective solution.

Thanks to an excellent relationship that has developed between Leicestershire-headquartered QMS and FP McCann, when it came to upgrading the crushing and screening operation at one of FP McCann’s quarries, the Northern Ireland company had little hesitation in selecting solutions from the QMS offering. After a series of site visits to assess precisely what would provide the most cost-effective and efficient solutions for FP McCann’s requirements, QMS proposed supplying two of their B-Series cone crushers along with a variety of screens. In addition, QMS were selected to provide spare parts, consumables, and aftermarket care for the crushers, screens, and most of the quarry operation.

QMS’ B-Series range consists of different model sizes that have been specifically engineered to deliver the maximum productivity with reduced operating costs. Designed, developed and manufactured in the UK, the B-Series units are made using high-quality cast steel components and premium spherical roller bearings that directly contribute to reliability and high performance.

One of the key features of the B-Series cone crushers is their special hydraulic system, which provides automatic overload protection by allowing the head assembly to drop, permitting the passage of tramp iron and other non-crushable material. The system then automatically returns the head assembly to its original position. The design of the hydraulic system means the crusher operates at a definite setting with less setting drift and greater stability throughout the circuit. The crusher setting is instantaneously maintained even after passing a piece of uncrushable material.

‘A blend of high motor power, large eccentric throw, and increased speed give the B-Series machines greater capacity than other crushers of comparable size, whilst the truly modern design creates excellent product shape and can be configured to maximize production of premium single-sized aggregates,’ said QMS managing director Jonathan Beck. ‘As we are able to support our equipment with our own engineers and have the industry knowledge to adapt any plant to suit the quarry, mine, or aggregate facility’s unique requirements, we believe our products and service provide the ideal solution whatever the size of the operation.’

Three of the four new QMS screens during installation Three of the four new QMS screens during installation

In addition to the B4 cone crushers, parts, and aftermarket support, a key component of FP McCann’s new quarry plant consists of four screens – two 2m x 7m double-deck units and two 2m x 7m triple-deck units. ‘Our quarry screens stand out for their ease of maintenance and heightened safety standards,’ explained Mr Beck. ‘Compared with other circular-motion screens, QMS screens offers maximum space between decks. This design feature significantly eases the process for operators during maintenance intervals, making it safer, more comfortable, and more efficient.’ 

Each component of a QMS screen is 100% manufactured and built in house by QMS, incorporating the latest in design and manufacturing techniques. This commitment to quality and reliability makes the screens a preferred choice for companies seeking efficient and effective screening solutions. Key advantages of the screening equipment are the easy maintenance features and quick replacement of screen media, wear liners, and spare parts. This design aspect allows for maximized uptime and the enhanced profitability of production, making QMS screens an asset in any quarry screen setup.

‘We are pleased that FP McCann’s selected our B4 cones and screens, and delighted that the company is happy with both the production and the support we said we would deliver,’ concluded Mr Beck.

 
 

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